Testing & Validation · Defence & Aerospace

Defence & Aerospace Testing: DO-178C Verification and MIL-STD Test Support

Our DO-178C verification services cover requirements-based testing, reviews and analyses, and structural coverage up to MC/DC for Level A. We also verify DO-254 airborne hardware, plan MIL-STD-810H environmental and MIL-STD-461H or 461G EMI tests, run pre-compliance checks and write ATPs and ATRs. Formal tests run at the accredited lab you choose; we do not own one.

What we deliver

DO-178C requirements-based testing

Normal-range and robustness test cases from high- and low-level requirements, verification procedures and results, executed on target or a representative environment.

Structural coverage analysis

Statement coverage for Level C, decision coverage for Level B and MC/DC for Level A, plus data and control coupling analysis and resolution of gaps.

DO-254 hardware verification

Requirements-based simulation and in-target testing of FPGA and ASIC logic, elemental analysis for DAL A and B, and traceability. See DO-254.

MIL-STD-810H test planning

Life-cycle environmental profiles, method selection and tailoring for temperature, humidity, vibration, shock, altitude and sand and dust, and detailed test procedures.

MIL-STD-461 pre-compliance

Applicability of CE, CS, RE and RS requirements, pre-compliance scans on development hardware, fix-and-retest, and test plans to 461H or the 461G revision your contract cites.

ATP, ATR and qualification support

Acceptance test procedures and reports, qualification test plans, witness support at the lab and failure diagnosis for indigenised LRUs and subsystems.

What each standard asks of testing

StandardWhat it coversOur test work
DO-178CAirborne software, Levels A to ERequirements-based tests, reviews and analyses, structural coverage, verification independence where objectives require it
DO-254Airborne electronic hardware, DAL A to EVerification plans, simulation and hardware tests, elemental analysis, traceability
MIL-STD-810HEnvironmental engineering considerations and laboratory testsTailoring, method selection (for example Method 514 vibration and Method 516 shock), test plans and procedures
MIL-STD-461H / 461GControl of electromagnetic interference characteristicsRequirement applicability, pre-compliance, EMI control and test plans, failure diagnosis
DO-160GEnvironmental and EMC tests for civil airborne equipmentCategory selection, test plans and pre-compliance

How we work

01

Read the contract

Identify the standards, revisions and levels actually called up, and any tailoring agreed with the customer or certification authority.

02

Plan verification

Write or review verification plans, test plans and procedures, and agree independence and tool qualification needs.

03

Pre-compliance and dry runs

Run requirements-based tests on target and pre-compliance checks on development hardware to find problems before formal testing.

04

Support formal testing

Coordinate with the accredited lab you select, witness tests, diagnose failures and manage retest.

05

Close out

Deliver verification results, coverage analysis, ATRs and traceability for the certification or acceptance file.

MIL-STD-461H, indigenisation and qualification work

MIL-STD-461H was released on 17 April 2026 and supersedes 461G. It is a targeted revision: In Compliance Magazine's review notes CE101 extended to 20 kHz for ships and submarines and quarter-bandwidth receiver frequency steps, with no new test equipment needed. Many programmes still specify 461G by contract, so the test plan follows the revision the contract cites. Our MIL-STD-810/461 test support page goes deeper.

In India, the 6th Positive Indigenisation List, notified on 18 August 2026, added 405 items, mostly line-replaceable units, subsystems and spares, taking the six lists to 5,417 items, as reported by Defence Standard. Each indigenised LRU needs environmental and EMI/EMC qualification testing and test documentation. We support suppliers with test plans, pre-compliance and ATP/ATR work; see Make in India and iDEX.

Software verification sits alongside development described on DO-178C avionics software and rugged embedded systems. For definitions, see the DO-178C and MIL-STD-461 glossary entries. We describe disciplines and standards here, never platforms, programmes or customers.

Toolchains our engineers work with

  • Cadence Xcelium
  • IBM DOORS Next
  • LDRA
  • MATLAB/Simulink
  • NI PXI
  • NI TestStand
  • Polarion
  • Rapita RVS
  • Siemens Questa
  • Synopsys VCS
  • VectorCAST

Related work

Case studies →

Further reading

All insights →

Frequently asked questions

Can DO-178C verification be outsourced, and who signs off?

Yes. Test development, execution, reviews and coverage analysis can be done by an external team working under your plans. Sign-off stays with the applicant: your organisation owns the plans, verification results and Software Accomplishment Summary, and presents them to the certification authority, such as CEMILAC or DGCA in India, or the FAA or EASA. Your plans must describe the external team's role and independence.

Do you operate an accredited MIL-STD test lab?

No. We do not own an accredited environmental or EMI/EMC laboratory. We plan and tailor tests, run pre-compliance checks on development hardware, write procedures, coordinate with the accredited lab you choose, witness formal tests and help diagnose failures. The lab runs the formal test and issues the test report.

What changed between MIL-STD-461G and 461H?

461H, released on 17 April 2026, is a targeted revision rather than a rewrite. Published reviews highlight CE101 extended to 20 kHz for ships and submarines and quarter-bandwidth receiver frequency steps, with no new test equipment needed. Equipment on contracts that cite 461G is still tested to 461G; check the contract and agree any move to 461H with the procuring authority.

How long does MIL-STD-461 or MIL-STD-810H testing take?

It depends on the requirements tailored in, the number of configurations and lab availability. One industry guide from EMC Latest puts a typical MIL-STD-461 test programme at one to four weeks. MIL-STD-810H campaigns vary more, because some methods, such as humidity or long-duration vibration, run for days each. Pre-compliance testing reduces the risk of failing and rebooking lab time.

What structural coverage does each DO-178C level require?

Level C requires statement coverage, Level B adds decision coverage, and Level A adds MC/DC. Coverage is measured from requirements-based tests, and gaps are resolved by adding requirements or tests, removing dead code or justifying deactivated code. Level A also requires analysis of object code that the compiler generates without direct traceability to source.

What is verification independence under DO-178C?

For specified objectives, the person verifying an item must not be the person who developed it. Levels A and B carry most of the verification objectives that need independence. It can be met inside your organisation with separated roles, or with an external team. See independent verification and validation.

Can we hire avionics verification engineers instead?

Yes. We recruit DO-178C and DO-254 verification engineers on contract, contract-to-hire or permanent terms. Candidates are screened on hands-on work products such as test procedures, coverage analysis and review records. See hire avionics engineers and defence & aerospace engineers.

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